Outdoor Research Helios Sun Hat Review
Premium Sun Protection with UPF 50+ and Superior Breathability
The Outdoor Research Helios Sun Hat redefines sun protection with its innovative combination of UPF 50+ fabric, 360° coverage, and exceptional breathability. After testing it in desert heat, tropical humidity, and alpine sun exposure, we found it delivers unmatched sun protection without sacrificing comfort or style.
Key Features Comparison
| Feature | Helios Sun Hat | Standard Hat |
|---|---|---|
| UPF Rating | 50+ | 15-30 |
| Breathability | Vented Crown | Limited Ventilation |
| Coverage | 360° Protection | Partial Coverage |
| Weight | 3.2 oz | 4-6 oz |
| Packability | Crushable | Often Rigid |
| Best For | Intense Sun Exposure | Casual Use |
Outdoor Research Helios Sun Hat
Outdoor Research Helios Sun Hat
This lightweight sun hat features UPF 50+ protection, a vented crown for airflow, and a 3-inch brim that provides 360° coverage. The adjustable chin cord ensures secure fit in windy conditions, while the crushable design makes it perfect for travel.
Buy on AmazonPros
- Excellent UPF 50+ sun protection
- Vented crown prevents overheating
- 360° 3-inch brim coverage
- Adjustable chin cord for windy conditions
- Packable and crushable design
Cons
- Brim can obstruct peripheral vision
- Not waterproof
- Limited color options
- Premium price point
Frequently Asked Questions
The Helios is lighter (3.2 oz vs 5+ oz) and more packable than most Tilley models, with comparable UPF protection. Tilley hats often have more structure and may be better for very windy conditions, while the Helios excels in breathability and packability.
Absolutely. The Helios is ideal for hiking with its lightweight design, excellent ventilation, and secure fit. The 3-inch brim provides superior sun protection without being so large as to catch branches on narrow trails.
The Helios can be completely crushed and packed into a backpack pocket or luggage without damage. It springs back to shape remarkably well. For travel, you can roll it and secure with the chin cord to minimize space.
Yes, the vented crown and breathable fabric make it one of the better options for humid conditions. While no hat can eliminate sweating in extreme humidity, the Helios manages moisture better than most sun hats we’ve tested.
Real-World Testing Conditions
We tested the Helios Sun Hat in diverse environments including desert hikes at 110°F, tropical rainforests with 90% humidity, and high-altitude alpine conditions. Our team evaluated its sun protection, breathability, packability, and durability across months of regular use.
Product Video Overview
Note: This product demonstration video is not ours but shows the hat’s features well.
Key Design Features
UPF 50+ Sun Protection
Vented Crown Design
The Helios features a proprietary SolarShield™ fabric that blocks 98% of UV rays while remaining exceptionally breathable. The vented crown promotes airflow to keep you cool, while the 3-inch brim provides 360° protection for face, neck and ears. The adjustable chin cord ensures secure fit, and the lightweight construction (just 3.2 oz) prevents neck strain during all-day wear. Despite its packability, the hat maintains its shape well after being crushed in a pack.
Final Recommendation
Outdoor Research Helios Sun Hat
Shop NowConclusion
The Outdoor Research Helios Sun Hat stands out as one of the most effective sun protection solutions we’ve tested, combining premium UPF 50+ coverage with exceptional breathability and packability. Its thoughtful design addresses the key challenges of sun hats – overheating, poor coverage, and bulkiness – making it ideal for serious outdoor enthusiasts.
While the premium price may give some buyers pause, the Helios delivers outstanding value through its durable construction, superior materials, and innovative features. For anyone spending extended time in the sun – whether hiking, fishing, gardening, or traveling – this hat provides essential protection without compromising comfort or convenience.